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Hay Pellet Mill for 1–3 Tons Per Hour Production in Brazil

This project concerns a hay pellet mill with a production capacity of 1–3 tons per hour in Brazil. The client, operating as a commercial feed mill, focuses primarily on producing feed for dairy cattle, beef cattle, and sheep across local farms in Paraná and Rio Grande do Sul.

Hay Pellet Mill for 1–3 Tons Per Hour Production in Brazil

OVERVIEW

This project concerns a hay pellet mill for 1–3 tons per hour production in Brazil. In the southern region of Brazil, a mid-sized feed mill recently invested in a RICHI hay pellet mill to enhance their production of high-quality ruminant feed. The client, operating as a commercial feed mill, focuses primarily on producing feed for dairy cattle, beef cattle, and sheep across local farms in Paraná and Rio Grande do Sul.

The purchase was for a single-unit pelletizer, not a full production line, specifically a CZLH420 hay pellet machine. This investment addresses a combination of operational challenges:

  • The existing pelletizing equipment was aging and could not efficiently process high-fiber hay bales.
  • The mill wanted a machine capable of handling a variety of hay types, including alfalfa, Bermuda grass, and oat hay, which are abundant in Brazil.
  • The new pellet mill allows for flexible feed formulation trials without halting existing production lines.

By choosing a single-unit CZLH420 hay pellet mill, the client could expand production capacity while testing new pellet formulas for both dairy and beef cattle feed, without committing to a complete line upgrade.

  • Name:

    hay pelletizing machine

  • Country:

    Brazil

  • Date:

    2025

  • Capacity:

    1.8–2.0 tons/hour

  • Model:

    CZLH420

  • Main Motor Power:

    90 kW

  • Raw Materials:

    alfalfa, Bermuda grass, corn

  • Pellet Diameter:

    4–12 mm

Brazil’s livestock feed industry has been growing steadily, driven by a strong demand for high-protein feed pellets to support intensive cattle farming.

While traditional loose hay and grain mixes have dominated, pelletized hay feed is gaining popularity for its storage convenience, consistent nutrient content, and improved livestock intake. RICHI Machinery has delivered similar hay pellet machines and complete feed production lines across Latin America, Africa, and Europe, giving this client confidence in product quality and after-sales support.

Raw Materials and Feed Composition

Brazil’s southern and central regions are rich in forage crops ideal for ruminants. The client primarily uses grass-based raw materials with occasional inclusion of grains to adjust energy levels and optimize livestock nutrition.

Material Details

Feed Formulations

The high-fiber content and controlled pellet size ensure that the livestock consumes feed efficiently, improving weight gain, milk yield, and nutrient uptake, while reducing wastage and maintaining uniform feed intake across all livestock types.

Machine Selection: CZLH420 Hay Pellet Mill

For a target production of 1.8–2.0 tons per hour, the CZLH420 hay pellet mill was selected. This model combines sufficient capacity with the flexibility to process a wide range of hay and grass types, supporting mid-scale feed operations effectively.

Model Main Motor Power Arc-Breaking Feeder Power Forced Feeder Power Ring Die Diameter Pellet Diameter Range Production Capacity
CZLH420 90 kW 3 kW 1.5 kW 420 mm 4–12 mm 1.8–2.0 tons/hour

The CZLH420 hay pellet mill for 1–3 tons per hour production in Brazil is particularly suitable for mid-scale feed mills looking to upgrade efficiency and pellet quality. Its ring die design ensures dense, uniform pellets, minimal downtime, and reliable performance, even when processing high-fiber or mixed hay types.

Equipment Functionality and Applications

The CZLH420 hay pellet mill for 1–3 tons per hour production in Brazil serves as a multi-purpose feed production machine, supporting both dairy and beef cattle feed, as well as sheep feed, ensuring high-quality output for all livestock categories.

Dairy Cattle Feed

Beef Cattle Feed

Sheep Feed

This single-unit pelletizer also allows for experimenting with different grass varieties, bale types (round or square), and mixed formulations to optimize feed costs, nutrient content, and seasonal feed availability.

Feed Production Workflow

The hay pellet production process at this Brazilian feed mill follows a professional workflow optimized for high efficiency and consistent pellet quality:

  1. Bale Preparation: Round or square hay bales are shredded into manageable pieces for uniform feeding.
  2. Moisture Adjustment: Hay moisture controlled between 12–15% to ensure optimal pellet formation.
  3. Pelletizing: CZLH420 converts shredded hay into uniform, dense pellets.
  4. Cooling: Hot pellets cooled with an air cooler to harden the structure and reduce moisture.
  5. Storage and Packaging: Finished pellets stored in silos or packaged for distribution to farms.

This workflow minimizes pellet breakage, maintains nutrient integrity, and ensures the feed is consistent in both size and density, optimizing livestock intake and operational efficiency.

Market Context in Brazil

Brazil is one of the largest producers of forage crops and livestock feed in South America. While loose hay and grain mixtures remain common, the trend toward pelletized feed is accelerating, particularly in commercial feed mills servicing dairy and beef farms.

Dairy farms require high-protein, consistent feed to optimize milk yield.

Beef operations benefit from energy-dense, uniform pellets to improve growth rates.

Sheep and goat farms require smaller, high-fiber pellets to maintain health and palatability.

RICHI Machinery has successfully supplied hay pellet machines and complete feed production lines in Latin America, Africa, and Europe, providing clients with reliable equipment, global technical support, and after-sales services.

Shipping and Installation

The CZLH420 hay grass pellet machine was shipped from Qingdao Port, China and arrived at Santos Port, Brazil, the primary maritime hub for industrial machinery imports.

RICHI Machinery provided comprehensive services including:

These services ensured seamless integration into the feed mill, allowing immediate operation and consistent pellet production with minimal disruption.

Benefits for the Client

This allows the feed mill to adapt to market demand, experiment with new feed blends, and maintain consistent high-quality pellets, improving both profitability and farm satisfaction.

Conclusion

The CZLH420 hay pellet mill for 1–3 tons per hour demonstrates how RICHI Machinery delivers flexible, professional, and reliable solutions for feed mills in Brazil and globally.

Clients can trust RICHI Machinery for durable, efficient, and customizable pellet machines, backed by extensive global project experience, ensuring long-term operational success and consistent feed quality.

Helping you Grow your Business

Having the right mix of reliable, high-quality pellet machine and pelletizing systems and expert support is essential to your success. Watch how our end-to-end feed pellet plant solutions have helped our customers optimize their performance.

Our customized and future-proofed turnkey pellet plant solutions is designed with you at the core. From vision to reality and beyond, our team stays connected with yours. Giving you peace-of-mind with an expert at your side.

At RICHI, we go beyond project completion. With RICHI Servicee, we’re your dedicated partners in success. Count on us for expert guidance, minimal downtime, and optimized productivity. Choose RICHI for unmatched service and support.

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Increase plant productivity, profitability, and safety by integrating high quality equipment into your pellet production line. Over the years, RICHI has become China's top pellet equipment manufacturer. At the same time, RICHI has established valuable partnerships with the world's leading component and raw material manufacturers to bring you the best there is in technology, automation, and efficiency in pelleting plant machinery.

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For nearly 30 years, RICHI has been providing best-in-class pellet plant equipment and services to clients across a variety of industries, sizes, and needs. We pride ourselves on the knowledge and skill that each team member possesses – from our technical sales team to our process design engineers. You can count on RICHI Machinery to take your operation to the next level of innovation, quality, and success.

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